Data Model

// src/types.ts
export interface PersistedState {
  settings: Settings
  quotes: Quote[]
  meta: { schemaVersion: number; nextQuoteNumber: number }
}

export interface Quote {
  id: string
  number: number // 1001, 1002, ...
  createdAt: string // ISO
  customer: Customer
  config: SignConfig
  pricing: PricingResult // snapshot; recomputed on every config change and on open
  pdfMode: 'itemized' | 'total_only'
}

export interface Customer {
  name: string // required before PDF
  company?: string
  email?: string
  phone?: string
  jobAddress?: string
}

export type SignConfig = ChannelLetterConfig | DimensionalLetterConfig
export type ProductCategory = 'channel_letter' | 'dimensional_letter'

export interface ChannelLetterConfig extends BaseSignConfig {
  productCategory: 'channel_letter'
  illuminationType: IlluminationType
  returnDepth: ReturnDepth
  faceMaterial: FaceMaterial
  ledProductId: string
  mountType: ClMountType
}

export interface DimensionalLetterConfig extends BaseSignConfig {
  productCategory: 'dimensional_letter'
  dimMaterial: DimMaterial
  dimFinish: DimFinish
  dimMount: DimMount
}

export interface PricingResult {
  lineItems: LineItem[]
  total: number // full precision; round to whole dollars at display time [A18]
  // Channel letters only:
  fabPerInch?: number
  fabCostPlus?: number
  costSubtotal?: number // the "floor" — owner-only
  marginPct?: number
  badge?: MarginBadge
  derived?: ClDerived
  clBreakdown?: ClCostBreakdown // owner-only (Settings preview)
  // Dimensional letters only:
  dl?: DlBreakdown
}
 
export interface LineItem {
  key: string // fabrication | supplied | install | permit | engineering | design | minimum
  label: string
  amount: number
}
 
export type MarginBadge = 'green' | 'amber' | 'red'

export interface ClDerived {
  modsPerLetter: number
  jobModules: number
  totalWatts: number
  psCount: number
  installHours: number // owner-facing only — never render in editor/PDF (AC-10)
}
 
export interface ClCostBreakdown {
  perLetter: {
    coil: number
    face: number
    backing: number
    trimCap: number
    leds: number
    wireStuds: number
    total: number
  }
  job: {
    lettersMaterial: number
    powerSupplies: number
    raceway: number
    wasteAllowance: number
    materialTotal: number
  }
  labor: {
    sizeFactor: number
    cncBendHours: number
    assemblyHours: number
    cncBendCost: number
    assemblyCost: number
    burden: number
    laborCost: number
  }
  markupMultiplier: number
}

export interface DlBreakdown {
  gridBasePerLetter: number // lerp result before multipliers
  finishMult: number
  mountMult: number
  basePerLetter: number // after finish & mount multipliers
  wholesale: number
  heightClamped: boolean // height outside the 6–24" grid was clamped [A17]
  installHours: number // owner-facing only
  installCapApplied: boolean // the taxonomy's "2× wholesale" cap kicked in
}

export interface Settings {
  shop: ShopInfo
  constants: Constants
  ledProducts: LedProduct[]
  dimGrid: DimGridRow[]
}

export interface LedProduct {
  id: string
  label: string
  costPerModule: number
  wattsPerModule: number
  densityPerFt: number
  note: string
}
 
export interface DimGridRow {
  materialId: DimMaterial
  label: string
  thicknessNote: string // baked into the preset, read-only in the form [A4]
  baseFinishNote: string // the finish already included in the grid price [A5]
  prices: { h6: number; h12: number; h18: number; h24: number }
}

export const SEED_CAFE_CONFIG: ChannelLetterConfig = {
  productCategory: 'channel_letter',
  signTextLabel: 'CAFE',
  letterCount: 4,
  letterHeight: 18,
  wallSurface: 'brick',
  installHeightAccess: 'bucket',
  permitRequired: true,
  engineeringRequired: false,
  markupMultiplier: 2,
  illuminationType: 'front_lit',
  returnDepth: 5,
  faceMaterial: 'white_acrylic_3_16',
  ledProductId: 'sloan_prism12',
  mountType: 'flush_stud',
}

export const SEED_LAW_OFFICE_CONFIG: DimensionalLetterConfig = {
  productCategory: 'dimensional_letter',
  signTextLabel: 'LAW OFFICE',
  letterCount: 8,
  letterHeight: 12,
  wallSurface: 'drywall',
  installHeightAccess: 'ground_ladder',
  permitRequired: false,
  engineeringRequired: false,
  markupMultiplier: 1.5,
  dimMaterial: 'cast_aluminum',
  dimFinish: 'standard_included',
  dimMount: 'flush_stud',
}